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AutoSurf

The AutoSurf is a CNC machine for shaping of surfboards and stand-up boards, developed with the purpose to offer to the manufacturer of boards a product of high quality, precision, repeatability and at an affordable cost in both acquisition and operation.

It is a CNC machine of three axes (X, Y, Z) for shaping  and pre-formatting of surfboards and stand-up paddle boards, leaving them ready to be submitted to the finish process. The shaping is done on a blank, which is a soft foam block with wooden plywood in the central part.

The function of this machine is to shape in blanks hydrodynamic profiles such as: concave, double concave, wing, edge, etc. This is done by respecting few input variables such as: length, width, Outline, Slices and Rocker.


maquina_su

 

It also has additional function for measuring the dimensions of the blank and to export them to the Shape3D, using a measuring tip and a program specially developed for this purpose.This program also allows the correct positioning of the blank to be cut on the machine.

The video below shows the steps for measuring a blank of a stand-up paddle board:

 

 

The average time for cutting a surfboard is about 20 minutes and may increase or decrease proportional to the number of steps specified for cutting the board.

Cutting a stand-up paddle board can be seen in the video below:


 

Another available accessory is a dust aspirator head that allows a cleaner cut, as shown in the video below for cutting a surfboard.

 


Especificações Técnicas - DuoCorte

Mesa de corte:

  • Estrutura:
    • Em perfil de aço carbono de seção quadrada na cor cinza escuro com cobertura lateral na cor amarela.
  • Guias:
    • Eixo-X: retificadas para movimento longitudinal;
    • Eixo-Y: pré tensionada com folga zero para movimento transversal;
    • Eixo-Z: retificadas para movimento vertical.
  • Área Útil:
    • Modelo DuoCorte 3060 - Comprimento: 2 x 6000mm - Largura: 3000mm
    • Modelo DuoCorte 1530 - Comprimento: 2 x 3000mm - Largura: 1500mm
  • Espessuras de corte:
    • Espessura de Corte com Plasma: de 0.5 até 80mm (de acordo com a fonte de plasma escolhida);
    • Espessura de Corte com Oxicorte: de 6.4 até 100mm (espessura máxima para mesa padrão, podendo chegar a 300mm utilizando mesa de apoio apropriada).
  • CNC
    • Gabinete: de interface e alimentação elétrica dos motores com placa de acionamento de motores, interface ótica de sinais e fontes;
    • Controle Tocha: com movimento vertical de posicionamento e controle automático de altura da tocha de plasma.

     

    Software:

    • Software de conversão de arquivos DXF para Código G;
      Controle CNC da máquina através da importação de arquivos em Código G;
    • Actcut Light - Programa de CAM com nesting manual.
  • Opcional:
    • Actcut Full - Programa de CAM com nesting automático.

     

    Microcomputador - acompanha a máquina DuoCorte™

    • Processador 1,2 Ghz ou superior;
      1024MB(Mega bytes) RAM;
      HD 160GB SATA;
      Monitor LCD;
      CD ROM;
      Porta paralela e serial;
      Mouse otico;
      Sistema operacional Windows.

     

     

    Advantages

    3D Software for design of boards Shape3D (1 license): 3D drawing Interface for surfboard design in Windows environment.  It allows the addition of slices and the generation of any hydrodynamic profiles. Shape3D also allows insertion in hydrodynamic profile of concave, double concave, wing, edge, etc. It does not fish tail.

    Additional licenses of the Shape3D software may be acquired from AUTOMATICA.

    Accuracy and repeatability: precision cutting tool positioning is +/-0.1 mm, with precision and repeatability of +/-0.1 mm.

    Speed and productivity: the maximum speed of up to 12000 mm/min, associated to the AutoSurf robustness, allow you to achieve high productivity. The boards produced should be subjected to the process to finish.

    Machining with little operator intervention and low dust emission: In machining process, the intervention of the operator is only required for the positioning of the blank with assistance from the program, fine adjustment for cutting, blank rotate and position the blank to machine the other side.

    Funding: the AutoSurf is registered at FINAME and can receive financing from banks that operate the FINAME/BNDES, or PROGER – Caixa Econômica and Banco do Brazil. Funding is very attractive because it allows payment in 60 months with a grace period of up to 1 year, with an entry of only 20% and fixed monthly instalments.

    Single supplier: the AutoSurf was entirely produced with Automatica´s own technology. The direct benefit is that there is only one supplier responsible for customer service. We have full control of the maintenance quality once the client has full support of the product in a single company.

    Program that measures blanks and exports the measurements to the Shape3D program. It also helps the user in the correct placement of blanks to be cut.

    Drive electronics with 1 year warranty: developed by Automatica with next-generation technology using servomotors, allowing the provision of a unique solution to the client. The client has greater availability of equipment by the simplicity and ease of exchange, in case of defect.

    Installation: it is fast and efficient, enabling immediate availability of equipment at the plant.

    Especificações Técnicas - AutoCorte

    Mesa de corte:

    • Estrutura: em perfil de aço carbono de seção quadrada na cor cinza escuro com cobertura lateral na cor amarela;
      Guias:
    • Eixo-X: retificadas para movimento longitudinal;
    • Eixo-Y: pré tensionada com folga zero para movimento transversal;
    • Eixo-Z: retificadas para movimento vertical;
    • Gabinete: de interface e alimentação elétrica dos motores com placa de acionamento de motores, interface ótica de sinais e fontes;
      Cabeçote de corte: com movimento vertical e controle automático de altura da tocha.

     

    Software:

    • Software de conversão de arquivos DXF para Código G.
      Controle CNC da máquina através da importação de arquivos em Código G;

     

    Microcomputador - acompanha a máquina AutoCorte™

    • Processador 1,2 Ghz ou superior;
      1024MB(Mega bytes) RAM;
      HD 160GB SATA;
      Monitor LCD;
      CD ROM;
      Porta paralela e serial;
      Mouse otico;
      Sistema operacional Windows.